(IS:4984-1995 & IS: 14333-1996)
MATERIALS: It is made of either of three grades of High Density Poly Ethylene polymers. i.e PE-63, PE-80 or PE-100.
PRODUCT RANGE: These HDPE pipes are available in sizes 20mm to 315mm in pressure rating of PN-2.5, PN-4.0, PN6.0, PN8.0, PN-10.0, PN 12.5 & PN-16.0 in all three grades PE-80 and PE-100. |
|
APPLICATIONS:
Effluent and waste water Disposal: Effluents of varied chemical compositions can be effectively disposed of using Tijaria/Vikas HDPE pipes & coil, with aid of the latest know-how on piping engineering, pipelines for waste collection and disposal in chemical industry. Longevity of Tijaria/Vikas pipes under such application would rate the best amongst the conventional pipe even under critical service conditions.
Domestic Gas Distributions: Earlier, engineers always carried a psychological fear in using HDPE pipes
rather plastic pipes for conveyance of inflammably
gases. However experiments and extensive trials proved
these fears totally wrong and have established
excellence of performance of HDPE pipes for conveyance
of all type of combustible gases. Experiments have also proved that the permeable losses are insignificant in regard to safety and environmental impact.
Submarine Pipelines: One of the most important applications where all salient features of Tijaria./Vikas pipes prominently figure out is for under water pipelines. Tijaria/Vikas pipes have been successfully laid for under water river crossing, creek crossing, marine out-falls and for brine intake lines in the open sea. Hazardous chemical effluents and radio active wastes are being harmlessly disposed into deep sea through Tijaria/Vikas pipes with substantial cost savings. Schemes which would have been dropped due to economical un-viability have been made feasible with Tijaria/Vikas pipes.
ADVANTAGES:
- Economical than traditional pipe material.
- Resistance to chemicals-Exceptional resistance to all external and internal corrosion.
- Will not rust or rot.
- Welded joints speedup installation-Trench width reduced which leads to saving in the cost of excavation and back filling.
- Light weight- One sixth of the weight of steel. Low specific gravity giving an outstanding light weight product for easy transportation, handling, fitting etc.
- Very good thermal insulation due to low thermal conductivity.
- Smooth bore provided less head loss. Flow resistance is approximately 30% less than that of conventional pipes, permitting the use of a smaller bore pipe for a given rate of flow.
- Perfect stability of material obviates the risk of ageing.
- Total neutrality to products conveyed.
- Flame resistance classifying the material as self extinguishing according to test standard employed.
- Low maintenance cost.
- Easy to install.
- Longer life than G.I, M.S cement and other pipes.
Wall thickness of Pipes (PE-63) for pressure ratings of IS:4984
| Dia DN |
PN 2.5 |
PN 4 |
PN 6 |
PN 8 |
PN 10 |
PN 12.5 |
PN 16 |
|
Min |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
| 20 |
- |
- |
- |
- |
- |
- |
- |
- |
2.3 |
2.8 |
2.8 |
3.3 |
3.4 |
4.0 |
| 25 |
- |
- |
- |
- |
- |
- |
2.3 |
2.8 |
2.8 |
3.3 |
3.4 |
4.0 |
4.2 |
4.9 |
| 32 |
- |
- |
- |
- |
2.3 |
2.8 |
3.0 |
3.5 |
3.6 |
4.2 |
4.4 |
5.1 |
5.4 |
6.2 |
| 40 |
- |
- |
2.0 |
2.4 |
2.8 |
3.3 |
3.7 |
4.3 |
4.5 |
5.2 |
5.5 |
6.3 |
6.7 |
7.6 |
| 50 |
- |
- |
2.4 |
2.9 |
3.5 |
4.1 |
4.6 |
5.3 |
5.6 |
6.4 |
6.8 |
7.7 |
8.4 |
9.5 |
| 63 |
2.0 |
2.4 |
3.0 |
3.5 |
4.4 |
5.1 |
5.8 |
6.6 |
7.0 |
7.9 |
8.6 |
9.7 |
10.5 |
11.8 |
| 75 |
2.3 |
2.8 |
3.6 |
4.2 |
5.3 |
6.1 |
6.9 |
7.8 |
8.4 |
9.5 |
10.2 |
11.5 |
12.5 |
14.0 |
| 90 |
2.8 |
3.3 |
4.3 |
5.0 |
6.3 |
7.2 |
8.2 |
9.3 |
10.0 |
11.2 |
12.2 |
13.7 |
15.0 |
16.7 |
| 110 |
3.4 |
4.0 |
5.3 |
6.1 |
7.7 |
8.7 |
10.0 |
11.2 |
12.3 |
13.8 |
14.9 |
16.6 |
18.4 |
20.5 |
| 125 |
3.8 |
4.4 |
6.0 |
6.8 |
8.8 |
9.9 |
11.4 |
12.8 |
13.9 |
15.5 |
16.9 |
18.8 |
20.9 |
23.2 |
| 140 |
4.3 |
5.0 |
6.7 |
7.8 |
9.8 |
11.0 |
12.8 |
14.3 |
15.6 |
17.4 |
19.0 |
21.1 |
23.4 |
26.0 |
| 160 |
4.9 |
5.6 |
7.7 |
8.7 |
11.2 |
12.6 |
14.6 |
16.3 |
17.8 |
19.8 |
21.7 |
24.1 |
26.7 |
29.6 |
| 180 |
5.5 |
6.3 |
8.6 |
9.7 |
12.6 |
14.1 |
16.4 |
18.3 |
20.0 |
22.2 |
24.4 |
27.1 |
30.0 |
33.2 |
| 200 |
6.1 |
7.0 |
9.6 |
10.8 |
14.0 |
15.6 |
18.2 |
20.3 |
22.3 |
24.8 |
27.1 |
30.1 |
33.4 |
37.0 |
| 225 |
6.9 |
7.8 |
10.8 |
12.1 |
15.7 |
17.5 |
20.5 |
22.8 |
25.0 |
27.7 |
30.5 |
33.8 |
37.5 |
41.5 |
| 250 |
7.6 |
8.6 |
12.0 |
13.4 |
17.5 |
19.5 |
22.8 |
25.3 |
27.8 |
30.8 |
33.8 |
37.4 |
41.7 |
46.1 |
| 280 |
8.5 |
9.5 |
13.4 |
15.0 |
19.6 |
21.8 |
25.5 |
28.3 |
31.2 |
34.6 |
37.9 |
41.9 |
46.7 |
51.6 |
| 315 |
9.6 |
10.8 |
15.0 |
16.7 |
22.0 |
24.4 |
28.7 |
31.8 |
35.0 |
38.7 |
42.6 |
47.1 |
52.5 |
58.0 |
|
|
Wall thickness of Pipes (PE-80) for pressure ratings of IS:4984
| Dia DN |
PN 2.5 |
PN 4 |
PN 6 |
PN 8 |
PN 10 |
PN 12.5 |
PN 16 |
| Min |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
| 20 |
- |
- |
- |
- |
- |
- |
- |
- |
- |
- |
2.3 |
2.8 |
2.8 |
3.3 |
| 25 |
- |
- |
- |
- |
- |
- |
- |
- |
2.3 |
2.8 |
2.8 |
3.3 |
3.5 |
4.1 |
| 32 |
- |
- |
- |
- |
- |
- |
2.4 |
2.9 |
3.0 |
3.5 |
3.6 |
4.2 |
4.5 |
5.2 |
| 40 |
- |
- |
- |
- |
2.3 |
2.8 |
3.0 |
3.5 |
3.7 |
4.3 |
4.5 |
5.2 |
5.6 |
6.4 |
| 50 |
- |
- |
2.3 |
2.8 |
2.9 |
3.4 |
3.8 |
4.4 |
4.6 |
5.3 |
5.6 |
6.4 |
6.9 |
7.8 |
| 63 |
- |
- |
2.5 |
3.0 |
3.6 |
4.2 |
4.7 |
5.4 |
5.8 |
6.6 |
7.0 |
7.9 |
8.7 |
9.8 |
| 75 |
- |
- |
2.9 |
3.4 |
4.3 |
5.0 |
5.6 |
6.4 |
6.9 |
7.8 |
8.4 |
9.5 |
10.4 |
11.7 |
| 90 |
2.3 |
2.8 |
3.5 |
4.1 |
5.1 |
5.9 |
6.7 |
7.6 |
8.2 |
9.3 |
10.0 |
11.2 |
12.5 |
14.0 |
| 110 |
2.7 |
3.2 |
4.3 |
5.0 |
6.3 |
7.2 |
8.2 |
9.3 |
10.0 |
11.2 |
12.3 |
13.8 |
15.2 |
17.0 |
| 125 |
3.1 |
3.7 |
4.9 |
5.6 |
7.1 |
8.1 |
9.3 |
10.5 |
11.4 |
12.8 |
13.9 |
15.5 |
17.3 |
19.3 |
| 140 |
3.5 |
4.1 |
5.4 |
6.2 |
8.0 |
9.0 |
10.4 |
11.7 |
12.8 |
14.3 |
15.6 |
17.4 |
19.4 |
21.6 |
| 160 |
4.0 |
4.6 |
6.2 |
7.1 |
9.1 |
10.3 |
11.9 |
13.3 |
14.6 |
16.3 |
17.8 |
19.8 |
22.1 |
24.6 |
| 180 |
4.4 |
5.1 |
7.0 |
7.9 |
10.2 |
11.5 |
13.4 |
15.0 |
16.4 |
18.3 |
20.0 |
22.2 |
24.9 |
27.6 |
| 200 |
4.9 |
5.6 |
7.7 |
8.7 |
11.4 |
12.8 |
14.9 |
16.6 |
18.2 |
20.3 |
23.3 |
24.8 |
27.6 |
30.6 |
| 225 |
5.5 |
6.3 |
8.7 |
9.8 |
12.8 |
14.3 |
16.7 |
18.6 |
20.5 |
22.8 |
25.0 |
27.7 |
31.1 |
34.5 |
| 250 |
6.1 |
7.0 |
9.7 |
10.9 |
14.2 |
15.9 |
18.6 |
20.7 |
22.8 |
25.3 |
27.8 |
30.8 |
34.5 |
38.2 |
| 280 |
6.9 |
7.8 |
10.8 |
12.1 |
15.9 |
17.7 |
20.8 |
23.1 |
25.5 |
28.3 |
31.2 |
34.6 |
38.7 |
42.8 |
| 315 |
7.7 |
8.7 |
12.2 |
13.7 |
17.9 |
19.9 |
23.4 |
26.0 |
28.7 |
31.8 |
35.0 |
38.7 |
43.5 |
48.1 |
|
|
Wall thickness of Pipes (PE-100) for pressure ratings of IS:4984
| Dia DN |
PN 6 |
PN 8 |
PN 10 |
PN 12.5 |
PN 16 |
|
Min |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
| 20 |
- |
- |
- |
- |
- |
- |
- |
- |
2.3 |
2.8 |
| 25 |
- |
- |
- |
- |
- |
- |
2.3 |
2.8 |
2.9 |
3.4 |
| 32 |
- |
- |
- |
- |
2.4 |
2.9 |
2.9 |
3.4 |
3.7 |
4.3 |
| 40 |
- |
- |
2.4 |
2.9 |
3.0 |
3.5 |
3.7 |
4.3 |
4.6 |
5.3 |
| 50 |
2.3 |
2.8 |
3.0 |
3.5 |
3.7 |
4.3 |
4.6 |
5.3 |
5.7 |
6.5 |
| 63 |
2.9 |
3.4 |
3.8 |
4.4 |
4.7 |
5.4 |
5.7 |
6.5 |
7.1 |
8.8 |
| 75 |
3.5 |
4.1 |
4.5 |
5.2 |
5.6 |
6.4 |
6.8 |
7.7 |
8.5 |
9.6 |
| 90 |
4.1 |
4.8 |
5.4 |
6.2 |
6.7 |
7.6 |
8.2 |
9.3 |
10.2 |
11.5 |
| 110 |
5.0 |
5.7 |
6.6 |
7.5 |
8.1 |
9.2 |
10.0 |
11.2 |
12.4 |
13.9 |
| 125 |
5.7 |
6.5 |
7.5 |
8.5 |
9.2 |
10.4 |
11.3 |
12.7 |
14.1 |
15.8 |
| 140 |
6.4 |
7.3 |
8.4 |
9.5 |
10.3 |
11.6 |
12.7 |
14.2 |
15.8 |
17.6 |
| 160 |
7.3 |
8.3 |
9.6 |
10.8 |
11.8 |
13.2 |
14.5 |
16.2 |
18.1 |
20.2 |
| 180 |
8.2 |
9.3 |
10.8 |
12.1 |
13.3 |
14.9 |
16.3 |
18.2 |
20.3 |
22.6 |
| 200 |
9.1 |
10.3 |
12.0 |
13.4 |
14.8 |
16.5 |
18.1 |
20.2 |
22.6 |
25.8 |
| 225 |
10.3 |
11.6 |
13.5 |
15.1 |
16.6 |
18.5 |
20.4 |
22.7 |
25.4 |
28.2 |
| 250 |
11.4 |
12.8 |
15.0 |
16.7 |
18.4 |
20.5 |
22.6 |
25.1 |
28.2 |
31.3 |
| 280 |
12.8 |
14.3 |
16.8 |
18.7 |
20.6 |
22.9 |
25.3 |
28.1 |
31.6 |
35.0 |
| 315 |
14.4 |
16.1 |
18.9 |
21.0 |
23.2 |
25.8 |
28.5 |
31.6 |
35.5 |
39.3 |
|
| Properties |
Value |
| M.F. (1900C, 5 kg load) |
0.41 to 1.1 gm/10 mins |
| Specified base density |
940.4 to 946.4 kg/mtr3 |
| Material Grade |
PE-63, PE-80, PE-100 |
| Carbon Black |
(2.5±0.5%) |
| Antioxidant |
<0.5% by mass |
| Tensile Strength (min)(27±20C) |
19 MPa (Testing speed=100mm/min±10%) |
| Elongation |
>350% |
| Reversion |
<=3% |
| Hydraulic Characteristics |
No sign of localized swelling. leakage weeping (at 800C for 165 & 48 hrs.) |
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Wall thickness of Pipes for pressure ratings of IS:143333-1996
| Diameter DN |
PN 2.5 |
PN 4 |
PN 6 |
PN 10 |
|
Min |
Max |
Min |
Max |
Min |
Max |
Min |
Max |
| 63 |
2.6 |
3.0 |
4.0 |
4.6 |
5.8 |
6.5 |
9.0 |
10.1 |
| 75 |
3.0 |
3.5 |
4.7 |
5.4 |
6.9 |
7.7 |
10.8 |
12.0 |
| 90 |
3.6 |
4.2 |
5.7 |
6.4 |
8.2 |
9.2 |
12.9 |
14.4 |
| 110 |
4.4 |
5.1 |
6.9 |
7.8 |
10.0 |
11.2 |
15.8 |
17.5 |
| 125 |
5.0 |
5.7 |
7.9 |
8.8 |
11.4 |
12.7 |
17.9 |
19.9 |
| 140 |
5.6 |
6.4 |
8.8 |
9.9 |
12.8 |
14.2 |
20.0 |
22.2 |
| 160 |
6.4 |
7.3 |
10.0 |
11.2 |
14.6 |
16.2 |
22.9 |
25.4 |
| 180 |
7.2 |
8.2 |
11.3 |
12.6 |
16.4 |
18.2 |
25.8 |
28.5 |
| 200 |
8.0 |
9.0 |
12.5 |
14.0 |
18.2 |
22.2 |
28.6 |
31.7 |
| 225 |
9.0 |
10.1 |
14.1 |
15.7 |
20.5 |
22.7 |
32.2 |
35.6 |
| 250 |
10.0 |
11.2 |
15.7 |
17.4 |
22.8 |
25.2 |
35.8 |
39.5 |
| 280 |
11.2 |
12.6 |
17.5 |
19.5 |
25.5 |
28.2 |
40.0 |
44.2 |
| 315 |
12.6 |
14.1 |
19.7 |
21.9 |
28.7 |
31.7 |
45.0 |
49.7 |
|
|
RECOMMENDATIONS:
| Depth of the bore |
Pressure Class |
| Up to 55 Mtrs |
4.0 kg/cm2 |
| Up to 905 Mtrs |
6.0 kg/cm2 |
| Up to 140 Mtrs |
10.0 kg/cm2 |
| Up to 170 Mtrs |
12.5 kg/cm2 |
|
|
